natural gas 5ton diesel steam boiler

natural gas 5ton diesel steam boiler

6 tph WNS series condensing gas-fired 5ton diesel steam boiler project for printing and dyeing industrySteam boilers provide heat source for dyeing, drying, slashing and printing in printing and dyeing industry. Nantong New Dunhuang Dyeing Co. LTD. has always been providing excellent products and after-sales service to customers for the 16 years' constant development, main business including: yarn bleaching and sales, sales of carpet and garment fabrics and  decoration cloth. As the state is promoting the substitution of small gas-fired boilers, Nantong New Dunhuan decided to introduce one set of gas-fired steam boiler with sufficient output and high efficiency. A set of high-quality boiler is essential for a dyeing and printing enterprise, which can not only enhance productivity but also reduce operating costs. After some market research, Nantong New Dunhuang chose ZOZEN as their cost-effective boiler supplier. In the process of technical communication, New Dunhuang spoke highly of ZOZEN professional degree and ordered one set of 6 tph WNS series gas-fired steam boiler (WNS6-1.25-Q). This series of boilers is ZOZEN's own R&D and has good reputation in the market with excellent product performance. It has wide fuel adaptability, applicable to a wide range of fuels including natural gas, methane, coal gas, diesel, heavy oil, light oil, etc., It adopts a large-diameter corrugated furnace to ensure the completed combustion, along with a low NOx burner, the NOx emission can be controlled below 30mg/Nm3. The boiler features automatic and safe operation, can automatically adjust and protect the combustion condition, water level, temperature and steam pressure in the course of operating. ZOZEN also installed the condenser, economizer for the tail flue, which would recycle the flue gas and decrease the exhaust temperature below to 60 degrees. The thermal efficiency is as high as 98%, which is higher than the same products in the market.

Fangkuai Company has a fully-automatic PLC intelligent control system designed and developed by itself with complete intellectual property rights. It adopts a combination of mechatronic control equipment and a programmable logic controller (PLC). Take the advanced programmable logic controller (PLC) as the "central processing unit" of the control system. The control system is operated through the touch screen, which greatly improves the degree of automatic control and operation reliability of the boiler, and the operation is simpler and more intuitive.

Gas steam thermal cracking reaction furnace gas steam oven should be carefully introduced reflect in the use, to guard against water, acid, alkali and leakage into the low boilers using the system, the system should be installed filters installed to prevent debris into various types, to ensure the purity of the oil . Gas and steam is easily oxidized during heating, the acid value of the oil is increased at high temperatures and a large change rate. Steam oven gas kinematic viscosity gradually increases, which is due to the thermal cracking gas vapor component at high temperature, thermal polycondensation reaction. Thermal cracking reaction resulting in generation of small molecule compounds, to reduce its viscosity; oxidation temperature when the inner conduit thermally cleavage occurs at 300 ~ 400 ℃, coke formation in the pipe, the inner wall of the device, leading to heat accumulation pipe affect the heat transfer efficiency, sludge poor flowability, transfer oil accelerated aging failure, but also to the furnace, pipes local overheating, impairing the mechanical strength of the threat to personal safety.

The main structure of a natural gas boiler consists of a boiler shell, a tank, a switching chamber, a smoke pipe, etc. The boiler is suitable for various fuels such as light oil, heavy oil, natural gas, liquefied gas, and so on. The boiler has a reasonable structure and a double-layer reverse burning. It is beneficial to make full use of flue gas, and has the characteristics of small area, convenient installation and good steam quality. The working principle of natural gas boiler is: the water enters the boiler through the inlet, the water quality that meets the heating standard after the boiler is heated, the water is fed into the indoor radiator through the circulating pump, the heating is heated by radiation and convective heat transfer, and the water flowing through the radiator is flowing through the water of the radiator. Go back to the boiler and heat it up, and then go back to it. It flows into the radiator, so that it circulates over and over again. Moreover, the natural gas boiler system can also provide users with hot water to meet its basic needs, the temperature of the water quality in the boiler and the indoor temperature, after temperature sensor processing, the temperature signal is transmitted to the single-chip microcomputer. Through the corresponding driving circuit, to adjust the size of the corresponding pipe valve, and then by controlling the water quantity to control the water temperature, to achieve the purpose of heating, the user can also select the appropriate circulation pump according to the size of the heating range. This is also more economical and convenient.

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