industrial fire tube natural gas fired steam boiler

industrial fire tube natural gas fired steam boiler

The preparation you need to do before the boiler is installed

The boiler is a device that supplies steam and hot water for industrial production or daily life. After the company purchases the boiler model, it needs to consider the installation problem. The installation of the boiler is directly related to the important steps of the smooth operation of the boiler, except for the installation of the auxiliary machine. Also need to pay attention to the preparation before installation.

1. Handling the registration of natural gas boiler installation: According to the “Safety Supervision Regulations for Steam Boilers”, the units that use the boilers should go through the registration procedures one by one. The boiler use unit shall have a person responsible for the boiler installation work, responsible for contacting the local boiler supervision agency and filling out the installation notice. When the boiler is installed, it must be attended by a furnace, and it is equipped with a pipeman, a fitter, a hoist, a cold workman, an electric welder and an auxiliary worker.

2. Determine the installation location and qualification of the boiler to determine the installation location. The boiler installation unit must have a boiler installation qualification certificate issued by the superior authority in accordance with the installation scope.

3. Inspection of boilers and accessories: Before the installation of natural gas boilers, the boiler body, combustion equipment, components, natural gas boiler auxiliary machines and accessories shall be inspected and accepted according to the drawings, and records shall be made. If it is found that the relevant standards are not met, it shall be promptly submitted to the factory. .

Several problems into a coal-fired boiler fuel gas boiler fired boilers changed several issues should be noted that the fuel gas boiler: fuel oil (l) high temperature corrosion of the fuel used in the boiler, containing an organic salt of a metal element as sodium, vanadium class, after combustion of the low melting point eutectic oxide crystals, generally of about 600 ℃, or even lower. These oxides sublimation at a high temperature furnace, then condensed in a lower relative temperature of the heated surface to form a high temperature corrosive fouling. Is characterized by high temperature corrosion: the metal began to appear at temperatures in excess of 580-620 deg.] C, the higher the temperature, the faster the etching. High temperature corrosion measures to prevent: l) the use of additives. Mainly magnesium, calcium oxide, hydroxide or dolomite (CaC03, MgCO3) and the like, these additives can generate a high melting point compound with the component acting in a high temperature fouling, the fouling becomes loose and shape, so as to avoid or mitigate high temperature corrosion. 2) use high temperature materials with good corrosion resistance, high temperature corrosion resistant chromium steel is better than the nickel-chromium steel. 3) coated with a protective film. Susceptible to corrosion in high temperature heating surface ceramic surface coating, a silicon carbide or silicon nitride special coatings, the heated surface may be aluminized other treatment to improve its high temperature resistance. 3) coated with a protective film. Susceptible to corrosion in high temperature heating surface and other surface-coated ceramics, silicon carbide, silicon nitride, or special coatings, the heated surface may be aluminized other treatment to improve its high temperature performance rot cloud. (2) low temperature corrosion in fuel sulfur generated during the combustion S02, since the fouling atomic oxygen present in the furnace and the convection heating surface and catalytic oxide film, SO2 is further oxidized to S03. S03 and H2S04 vapor in flue gas generated in conjunction with, the dew point of the flue gas containing the sulfuric acid vapor is greatly increased, when heated wall temperature below the dew point of sulfuric acid vapor will condense on the walls, and corrosion of the metal wall. Usually low temperature corrosion It occurs at the end of the air preheater of the boiler. Thus when burning high sulfur fuel, care must be taken to prevent low temperature corrosion. Prevent low temperature corrosion measures are: 1) low oxygen combustion. When the excess air at the outlet of the furnace lag coefficient down to 1.10 or less, for sulfur of the fuel oil used, the dew point of the flue gas will be significantly decreased, so as to avoid or mitigate low temperature corrosion. 2) use of additives. Sprayed into the furnace or flue additive in the curb generation of SO3 and to reduce the flue gas dew point temperature. Common additives solid (dolomite, limestone, magnesium oxide, and some special compound), the liquid (aqueous magnesium chloride solution, some oil soluble magnesium, calcium, zinc naphthenate compound) and a gas (ammonia gas, ammonia, three different ring) three categories. 3) raising the thermal wall temperature, so that it is higher than the dew point temperature of flue gas. Commonly used methods are: hot air recirculation inlet temperature of the air preheater increase; the installation of the heater core, air is heated by steam, a low temperature air preheater horizontal structure, the level of a horizontal pipe line is arranged an air preheater , the air flow in the pipe, the pipe between the smoke flow, erosion due to the lateral wall of the flue gas, the flue gas side heat transfer coefficient is increased to increase the wall temperature, more generally vertical wall temperature of the air preheater increase 20 ~ 25 ℃. 4) corrosion-resistant materials or corrosion resistant coating materials include glass, ceramics and the like; an anti-corrosion coating and had tried to enamel-coated surfaces like special steel anticorrosion paint. 5) timely sootblowing operation, and therefore should be a reasonable arrangement sootblowers. Fire and explosion of fuel failure (3) heating surface of the tail or incomplete combustion of atomized droplets gather in the tail of the heating surface, when it reaches ignition or explosion conditions, i.e., ignition and explosion may occur. The tail heating surface fouling aggravated by the possibility of aggregation of the oil droplets. Therefore, when coal-fired boilers into oil-fired boiler, burner should be correct and rational selection and delivery, and strictly develop from the induced draft fan. Rules and procedures for shutdown and normal operation to ensure good fuel atomization, with the wind reasonable. At each of the heating surface is arranged to be reasonable sootblowers. (4) determining the dew point temperature of flue gas is determined dew-point temperature of the flue gas has practical significance for the design and operation of flue gas dew point temperature factors influence mainly sulfur fuel ink, excess air coefficient, water vapor in the flue the amount of sulfur / cement ratio and combustion.

(Iii) use of a waste heat boiler for heat recovery. Using the waste heat boiler using waste heat discharged from the heat of the flue gas in a boiler to heat water or generate steam. Such waste heat boiler is provided thermal oil furnace itself does not change the fuel consumption, the waste heat boiler to produce steam or hot water may be used for the production and the occurrence of heating, thereby indirectly ADSF fuel savings. A waste heat boiler provided the following effects: First, since the heat recovery water, it is easy to improve the thermal efficiency of the furnace. Second, because the number of boiler flue gas can be centralized heat recovery, thereby reducing the cost of construction of the heat recovery unit.

Fast boiler is in Anyang City, scientific and technological innovation high bar business, we already heard. After this cooperation really deserved reputation, since the boiler to provide us with a self-running, never malfunction or accident. It comes with a complete remote monitoring service, eliminating our worries. --customer feedback

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